
Lasers are an ideal method for permanently marking bare
metals. Here is a comparison of three metal marking
methods. Each method offers unique advantages.
Nd:YAG Laser Systems
Nd:YAG laser systems excel at marking metals. Unlike CO2
lasers, which only mark the surface of metals, Nd:YAG
lasers can actually engrave deep into metals without the
use of metal marking compounds, and do so at speeds much
faster than CO2 lasers can achieve. However,
YAG laser systems are expensive and are unable to
process many common substrates that CO2 laser
systems handle with ease.
HPDFO™ Lens Technology
Thanks to Universal Laser Systems' patent-pending High
Power Density Focusing Optics™ (HPDFO) technology, it is
now possible to use a low-power CO2 laser
system to permanently mark the surface of some bare
metals without the use of marking compounds. HPDFO
technology can produce extremely high-resolution images
and vector cut much thinner lines than normally possible
with a standard CO2 laser.
Metal Marking Compounds
Metal marking compounds can be used to mark a variety of
bare metals. When a laser beam strikes the metal marking
compound, it turns very dark (almost black) in color and
permanently bonds to the metal's surface. Marks produced
by this process will not rub off and are not affected by
chemicals, cleaners or solvents. Metal marking compounds
require a minimum of 25 watts of laser power to mark
bare metal.
Nd: YAG Laser (50mm Lens)
100 Power
30 Speed
250 PPI
5 Density
2:38 Run Time
HPDFO Lens (without Metal Marking Compound)
100 Power
3 Speed
500 PPI
3 Density
10:42 Run Time
Metal Marking Compound (50-Watt Laser with 1.5
inch lens)
100 Power
40 Speed
1000 PPI
5 Density
2:00 Run Time
Laser Engraving and Marking
Glass
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A round work adaptor
allows a glass to be automatically rotated while
being lasered. But sometimes the item isn't suitable
for the adaptor due to irregular shapes or size.
-
When lasering the product
should be level, glass is no different. If the glass
isn't level inconsistent lasering will give
disappointing results You'll ensure the glass is level
if you use a small leveling bubble.
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Be sure you position the
glass item in your laser in such a way that it wont move
while being lasered. There are many ways you could
achieve this. For instance a metal block or paperweight
might be suitable. Even using a product like blu-tak or
plasticine can hold an item steady.
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If you are using a rotary
attachment be careful to allow for the handle of a drinking
glass. Design the laser file to work around the handle and
remember that as the glass rotates you don't want the handle
to hit against the laser lens.
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If you can't use the rotary
attachment for a curved item, such as a bowl, focus the
laser to take into account the varying distance of the glass
surface from the lens. Set it half way between the closest
point and the longest distance.
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Do a test run on a piece of paper or
art board. This lets you see the final position. Then you can
simply place the item to be engraved over the test piece.
Preparing quality samples for clients to inspect should mean
added business.
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